Product Overview

Carlamp IR UV Curing Line integrates infrared leveling thiab UV curing rau hauv ib qho kev nruam automated system rau coatings, inks, thiab adhesives. Nws muab kev tswj hwm qis- kub kom qhuav, ceev nrooj polymerization, adjustable conveyor speeds, thiab ruaj khov txheej txheem tswj.

Yuav ua li cas IR UV Curing Kab Ua Haujlwm

1. Substrate Loading ──► 2 . IR Pre-Heating & Leveling ──► 3. High-Energy UV Curing ──► 4. Cuab Yeej Cuab Yeej ──► 5. Tiav lawm Outfeed

Loading & IR Leveling
Cov khoom yog muab tso rau ntawm lub tshav kub-tiv taus Teflon siv. Stainless hlau IR raj nrog PID kub tswj (RT mus rau 80 degree) maj mam evaporate cov kuab tshuaj los pab txo bubbling los yog sagging ntawm rhiab substrates.

Instant UV Curing
Cov khoom nkag mus rau qhov siab - zog UV cheeb tsam (365nm–395nm) qhov twg ultraviolet lub teeb ua rau sai sai photopolymerization nyob rau hauv vib nas this, tsim ib tug ruaj, khawb- resistant tag.

Cua txias & Outfeed
Cov khoom kho tau dhau los ntawm kev sib xyaw ua ke cua txias uas tsim los txo cov thermal distortion thiab xa cov khoom npaj tau - rau - pob khoom.

Engineering Features

Dual-Theem IR + UV kev koom ua ke:Ua ke kawm tiav infrared preheating rau cov kuab tshuaj flash-tawm nrog siab - siv UV curing los txhawb cov polymerization sai.

Thermal Defect Mitigation:Siv qhov tseeb PID- tswj IR cua sov (RT mus txog 80 degree) tsim los pab txo qis micro- npuas, sagging, thiab thermal warpage ntawm tshav kub-sensitive PC/PMMA substrates.

Optical Stability & Txias:Nta quartz iav cais los pab thaiv VOC condensation thiab mob siab rau cua txias tshuab npaj kom ruaj khov UV tso zis thiab tiv thaiv overheating.

Precision PTFE Conveyor:Ua haujlwm kub- tiv taus 0.5–5 m / min PTFE mesh siv tsav los ntawm lub cev muaj zog inverter kom txo qis kev sib cuag sab nraub qaum thiab txhawb nqa huab cua sib xws.

PLC / HMI Automation:Nruab nrog Siemens/Mitsubishi tswj, tswj daim ntawv qhia, tiag - xyuas lub sij hawm, thiab cov qauv kev ruaj ntseg interlocks.

Cov kab ntau lawm Configuration

Chaw thau khoom & IR Preheating Zone:Ergonomic pub nrog lub hom phiaj infrared cua sov kom tshem tawm cov dej noo thiab xyuas kom pom cov txheej txheem zoo.

UV Curing Zone:Muab cov khoom sib xws, siab - siv UV irradiation kom sai thiab ua tiav polymerization.

Ntug txias:Txo cov khoom kub kom zoo los tiv thaiv thermal distortion thiab npaj qhov chaw rau ntim.

Conveyor & Control System: Kev sib koom ua ke sib txawv - ceev PTFE mesh siv nrog tus neeg siv - phooj ywg PLC / HMI interface rau kev ua haujlwm ruaj khov.

Daim ntawv thov

Automotive qhov chaw:Hard- txheej kho rau lub tsheb teeb lo ntsiab muag, bezels, thiab piano dub sab hauv trims.

Electronics & Khoom siv:Kev kho cov txheej txheem tiv thaiv kev tiv thaiv, kev ua haujlwm inks, thiab UV adhesives.

Printing & Ntim:Rapid UV ink curing rau cov ntawv, cov yeeb yaj kiab, thiab cov khoom siv txhawb nqa.

Hlau & iav:Deg txheej thiab hniav ua kom tiav curing rau industrial Cheebtsam.

Kev cai Engineering txheej txheem

Kev ntsuas khoom:Qhia koj qhov ntev ntawm cov khoom, cov khoom siv (xws li, PC / PMMA), hom txheej, thiab lub hom phiaj tso tawm rau kev npaj tsim.

Parameter Configuration:UV siv, IR kub, thiab kab nrawm yog tsim los kom phim koj cov txheej txheem kho mob tshwj xeeb.

Kab Customization:Conveyor dav, tshuab ntev, tus naj npawb ntawm UV / IR modules, thiab kev thauj khoom / tshem tawm txoj hauv kev raws li koj lub Hoobkas tsim.

Kev txhawb nqa kev koom ua ke:Cov ncauj lus kom ntxaws 3D kos duab thiab cov ntsiab lus siv hluav taws xob sib txuas tau muab rau kev sib koom ua lag luam seamless.

Kev Tswj Xyuas Zoo & Kev Ua Raws Cai

IR & Thermal Inspection:Kev soj ntsuam nruj ntawm IR qhov tseeb qhov tseeb, PID tswj kev ruaj ntseg, thiab tshaj - qhov kub thiab txias cutoffs.

Optical & Speed Testing:Kev txheeb xyuas meej ntawm UV teeb / LED siv, wavelength output, thiab conveyor ceev sib xws.

Safety & Functional Check:Kev tshuaj xyuas ntawm kev lag luam - qib UV tiv thaiv, kev tiv thaiv kev kub ntxhov, thiab hluav taws xob tswj cov tshuab.

Management & Standards Ua raws li:Tsim nyob rau hauv ISO 9001 (Quality) thiab ISO 14001 (Environmental) systems, nrog ISO 45001 kev nyab xeeb ntsuas thiab CE export ua raws.

FAQ

Q: Dab tsi yog qhov curing ceev ntawm IR UV curing kab?

A: Lub sijhawm kho yog nyob ntawm hom txheej, zaj duab xis thickness thiab UV koob. Hom UV curing tuaj yeem ua tiav hauv vib nas this raws li cov txheej txheem tsim nyog.

Q: Qhov kev khiav hauj lwm kub ntawm IR seem yog dab tsi?

A: IR cua sov cheeb tsam ua haujlwm ntawm chav tsev kub txog li 80℃nrog PID kub tswj.

Q: Dab tsi UV qhov chaw muaj rau lub tshuab no?

A: Lub kaw lus txhawb siab -lub zog mercury UV teeb thiab UV LED arrays nrog cov wavelengths ntawm 365–395 nm.

Q: Yuav ua li cas kho yuav tsum tau rau txoj kab curing?

A: Kev saib xyuas niaj hnub suav nrog kev tu UV reflectors, kuaj lub teeb / LED tso zis, tshuaj xyuas cov khoom siv conveyor thiab xyuas qhov ntsuas kub.

Q: Cov ntaub ntawv dab tsi xav tau ua ntej cov khoom hais?

A: Cov ntaub ntawv xav tau suav nrog qhov ntev ntawm cov khoom, cov khoom siv, txheej txheej, lub peev xwm tsim khoom, lub Hoobkas tsim thiab cov khoom siv hluav taws xob.

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