Product Overview
Lub taub hau Hardcoat Kab yog tsim los rau cov txheej txheem ntawm lub teeb lub taub hau thiab lub ntsej muag lub ntsej muag, sib koom ua ke desusting, ntws los yog tshuaj tsuag txheej, IR flash -tawm, UV kho, txias thiab tshuaj xyuas.
Ua kom tiav Headlight Hardcoat txheej txheem
Loading → Cleanroom Preheating → Electrostatic Dedusting → Precision Hardcoat Application (Flow / Spray) → IR Flash -tawm (Kua Dej Evaporation) → UV Curing → Forced Cooling → Inspection → Unloading
Kev Npaj Nto -Ntxuav, desusting thiab preheating kom paub meej tias qhov zoo ntawm substrate thiab txheej adhesion.
Txheej &Kev kho -Flow/spray txheej ua raws li IR flash-tawm thiab UV kho kom ua tiav cov tawv tawv tuab thiab ua kom tiav.
Txias & Kev Tshuaj Xyuas -Kev quab yuam txias thiab kev soj ntsuam zaum kawg ntawm cov txheej tuab, qhov pom ntawm qhov chaw thiab cov txheej txheem zoo.
Main System Configuration
Loading & Preheating System:Automated lossis manual loading nrog cleanroom preheating los npaj lub substrate nto.
Electrostatic Dedusting System:High -kev ua tau zoo ion bars thiab cov khoom siv plua plav tshem tawm cov khoom ua ntej txheej txheej.
Precision Txheej Daim Ntawv Thov System:Modular teeb tsa uas muaj cov txheej txheem ntws los yog cov phom phom sib txuas nrog kaw - lub voj xa dej.
IR Flash-Off System:PID- tswj cov cua sov infrared thaj chaw tsim los rau kev ua kom zoo tshaj plaws ntawm cov evaporation thiab txheej txheej.
UV Curing System:Configurable LED los yog mercury- vapor UV teeb nruab nrog kev siv tshuaj xyuas thiab cov tshuab ua kom txias.
Forced Cooling System:Ambient lossis chilled cua txias zones kom txo qhov kub ntawm cov khoom ua ntej tuav.
Inspection & Unloading System:Nto moo chaw soj ntsuam thiab automated unloading conveyors rau cov khoom tiav.
Hluav taws xob & Tswj System:Centralized PLC, industrial touchscreen HMI, thiab SCADA kev koom ua ke nrog kev ruaj ntseg interlocking
Technical Specifications
Cov kab ntau lawm & Cleanroom
|
Yam khoom |
Specification |
|
Kab Layout |
Ncaj / U-Puab, Modular |
|
Chav tsev huv |
ISO 7 (Class 10,000) |
|
Kub |
22-26℃(± 1 degree) |
|
Cov av noo |
40-60% RH |
|
Conveyor Ceev |
0.5-3.0m / min, Kho tau |
|
Max. Workpiece Loj |
800 × 600 × 300 hli |
|
Muaj Peev Xwm Ntau Lawm |
120-600 pcs / h |
Txheej Application System
|
Yam khoom |
Specification |
|
Txoj kev thov |
Flow txheej / Txau txheej |
|
Txheej hom |
UV-Curable Acrylic Hardcoat |
|
Txheej Thickness |
6–16 μm (±2 μm) |
|
Hloov Efficiency |
Ntau dua lossis sib npaug li 90% Flow / Ntau dua lossis sib npaug rau 85% Txau |
|
Lim |
Kaw -Loop, 5–10 μm |
|
viscosity tswj |
18–25 s, Ford khob #4 |
Flash-Off & Curing System
|
Yam khoom |
Specification |
|
IR Flash -Tawm |
60-80 degree, 1-5 feeb |
|
UV Intensity |
300-800 mW / cm² |
|
UV wavelength |
365 nm+ 395 nm |
|
UV Dose |
2500-7000 mJ / cm² |
|
Kho lub sij hawm |
3-15s LED / 1-3 min Mercury Teeb |
|
Txias |
25-30 degree, yuam cua txias |
Tswj & Kev Nyab Xeeb
|
Yam khoom |
Specification |
|
Tswj System |
PLC + Touchscreen + SCADA |
|
Kev tiv thaiv tawg |
Ex d IIB T6 |
|
Kev ruaj ntseg System |
Kev tiv thaiv overload, nres thaum muaj xwm ceev, nrhiav roj av, hluav taws tua hluav taws |
|
Cua Lim |
G4 + F8 + H13 |
Daim ntawv thov
Automotive Headlight Lenses:Hardcoating ntawm txhaj tshuaj-moulded PC lo ntsiab muag.
Taillight Lenses:UV hardcoat ua rau PC rear - lub teeb lo ntsiab muag.
LED Teeb pom kev zoo Cheebtsam:Txheej ntawm automotive teeb pom kev zoo nrog complex nto.
PC / PMMA Optical Cheebtsam:Haum rau pob tshab Cheebtsam uas yuav tsum tau tswj txheej thickness.
Customized Engineering
Kev Ntsuam Xyuas Kev Xav Tau -Tshawb xyuas lub lens kos duab, cov khoom siv PC, txheej txheej, lub hom phiaj muaj peev xwm thiab lub Hoobkas layout.
Txheej sim -Validate flow/spray application, viscosity, film thickness, IR flash -tawm thiab UV curing parameters.
Kab Tsim -Configure coatings, cleanroom, conveyor, curing, fixtures, inspection and control systems.
Installation thiab commissioning -Txhawb kev teeb tsa, commissioning, kev cob qhia, FAT / SAT thiab kev lees paub ntau lawm raws li qhov yuav tsum tau ua.
Txheej txheej txheem tswj
Txheej viscosity & Thickness:Tswj txheej viscosity thiab saib cov yeeb yaj kiab thickness kom tswj tau cov txheej txheem hardcoat.
IR Flash-Off Control:PID- tswj IR cua sov tswj qhov kub thiab txias -tawm lub sijhawm rau cov kuab tshuaj ruaj khov evaporation thiab txheej txheej.
UV Curing Control:Saib xyuas UV siv, UV koob tshuaj thiab lub sijhawm kho raws li txheej txheej txheej.
Conveyor Ceev Tswj:Adjustable conveyor ceev synchronizes txheej, flash -tawm thiab curing cycles nrog ntau lawm.
Cleanroom Environment Control:Saib xyuas qhov kub, av noo, airflow thiab pom kom txo tau cov kab mob sib kis thiab txheej txheej tsis xws luag.
Daim ntawv pov thawj & Ua raws cai
ISO 9001 Cov
ISO 14001 Daim Ntawv Pov Thawj
ISO 45001 Kev Tswj Xyuas Zoo
CE / raws li qhov yuav tsum tau muaj kev nyab xeeb
Patents thiab software copyrights
Cov neeg siv khoom - qhov tshwj xeeb zoo thiab cov ntaub ntawv xav tau
FAQ
Cim npe nrov: headlight hardcoat kab, Tuam Tshoj headlight hardcoat kab manufacturers, lwm tus neeg, Hoobkas
